薄壁弱刚性钛合金结构件制造工艺

随着新型材料冶金技术的发展与进步,钛合金作为“崛起的第三代金属”已完全替代了铝镁合金和钢构件,成为航天飞行器上应用范围最广的材料之一。从某新研制航天飞行器外部结构件用钛合金材料的特性及切削特点入手,针对薄壁弱刚性钛合金结构件在实际加工过程中遇到的诸多难点,提出了相应的解决办法,并重新设计了零件工装。结果表明,改进措施不仅保证了零件质量,而且提高了零件加工效率,使单件零件的生产周期缩短了近10h。     

微观组织对2A14铝合金轮毂力学性能和腐蚀性能的影响

通过电子背散射衍射(EBSD)、场发射扫描电子显微镜(SEM)、透射电子显微镜(TEM)、室温拉伸、浸泡腐蚀、电化学极化等测试分析方法，研究了2A14铝合金轮毂内部不同区域上微观组织的差异及其对力学性能和腐蚀性能的影响。结果表明，2A14铝合金轮毂的芯部和1/4层的晶粒尺寸分别是113和54 μm，再结晶分数分别是16%和36%。1/4层的合金相和时效析出相的含量都大于芯部，其中两种时效析出相(θ’和Q相)的数量密度均为芯部的2倍左右。芯部具有较大的晶粒尺寸和较少的时效析出相，因此具有较低的力学性能。同时，芯部相对于1/4层具有较少的合金相和较大的晶界相间距，因而芯部的电化学腐蚀和晶间腐蚀倾向均低于1/4层。     

5A06-O aluminium–magnesium alloy sheet warm hydroforming and optimization of process parameters

The uniaxial tensile test of the 5A06-O aluminium–magnesium (Al–Mg) alloy sheet was performed in the temperature range of 20–300 °C to obtain the true stress–true strain curves at different temperatures and strain rates. The constitutive model of 5A06-O Al–Mg alloy sheet with the temperature range from 150 to 300°C was established. Based on the test results, a unique finite element simulation platform for warm hydroforming of 5A06-O Al–Mg alloy was set up using the general finite element software MSC.Marc to simulate warm hydroforming of classic specimen, and a coupled thermo-mechanical finite element model for warm hydroforming of cylindrical cup was built up. Combined with the experiment, the influence of the temperature field distribution and loading conditions on the sheet formability was studied. The results show that the non-isothermal temperature distribution conditions can significantly improve the forming performance of the material. As the temperature increases, the impact of the punching speed on the forming becomes particularly obvious; the optimal values of the fluid pressure and blank holder force required for forming are reduced.     

Corrosion behaviour of Mg-Gd-Y-Zn-Ag alloy components with different sizes after cooling

The corrosion behaviour of Mg-6Gd-3Y-1Zn-0.3Ag (wt.%) alloy components with different sizes after cooling was investigated. The alloys in the small components (SC) cooled fast, which were composed of α-Mg matrix and coarse long-period stacking ordered (LPSO) phases. The alloys in the large components (LC) cooled slowly, and there were thin lamellar LPSO phases precipitating inside the grains, except for α-Mg matrix and coarse LPSO phases. The hydrogen evolution test revealed that the corrosion rate of LC sample was higher than that of SC sample. Electrochemical impedance spectroscopy (EIS) test showed that the surface film on LC alloys provided worse protection. The corrosion morphologies indicated that the precipitation of the thin lamellar LPSO phases in LC sample caused severe micro-galvanic corrosion, which accelerated the rupture of the surface film.     

辊速差对连铸连轧7075铝板显微组织、织构及力学性能的影响

研究辊速差对连铸连轧7075铝板显微组织、织构及力学性能的影响。采用3种不同上辊/下辊转速比(ω/ω0,ω为上辊转速,ω0为下辊转速)1:1、1:1.2及1:1.4进行多次试验。结果显示,在最大辊速差条件下(ω/ω0=1:1.4),7075铝板在轧制方向的屈服强度和极限抗拉强度分别提高41.5%和21.9%。此外,当辊速比ω/ω0为1:1.4时,成品轧制板的平均晶粒尺寸减小36%,横剖面平均硬度增加约9.2%。织构研究结果显示,辊速差越大,成品各向同性及硬度越大。然而,采用不同辊速度的连铸连轧会导致变形板伸长率降低约6%。     

Absorption effect of pure nickel on the corrosion behaviors of the GH3535 alloy in tellurium vapor

In this study,pure Ni was demonstrated to pro-tect the GH3535 alloy from Te vapor corrosion because of its strong absorption capacity.Severe Te corrosion of a single GH3535 alloy sample occurred in Te vapor at 700℃,which manifested as complex surface corrosion products and deep intergranular cracks.However,when pure Ni and the GH3535 alloy were put together in the vessel,the GH3535 alloy was completely protected from Te corrosion at the expense of the pure Ni.Thermody-namic calculations proved that the preferential reaction between pure Ni and Te vapor reduced the activity of Te vapor considerably,preventing the corrosion of the GH3535 alloy.Our study reveals one potential approach for protecting the alloys used in molten-salt reactors from Te corrosion.     

Electron transfer mediator PCN secreted by aerobic marine Pseudomonas aeruginosa accelerates microbiologically influenced corrosion of TC4 titanium alloy

Titanium alloys possess excellent corrosion resistance in marine environments,thus the possibility of their corrosion caused by marine microorganisms is neglected.In this work,microbiologically influenced corrosion (MIC) of TC4 titanium alloy caused by marine Pseudomonas aeruginosa was investigated through electrochemical and surface characterizations during a 14-day immersion test.Results revealed that the unstable surface caused by P.aeruginosa resulted in exposure of Ti2O3 and severe pitting corrosion with maximum pit depth of 5.7 μm after 14 days of incubation.Phenazine-1-carboxy[ate (PCN),secreted by P.aeruginosa,promoted extracellular electron transfer (EET) and accelerated corrosion.Deletion of the phzH gene,which codes for the enzyme that catalyzes PCN production,from the P.aeruginosa genome,resulted in significantly decreased rates of corrosion.These results demonstrate that TC4 titanium alloy is not immune to marine MIC,and EET contributes to the corrosion of TC4 titanium alloy caused by P.aeruginosa.     

ZL109铝合金车削表面完整性实验研究

设计了三因素四水平正交车削实验,综合运用极差分析、方差分析等方法,研究了切削参数对硅铝合金ZL109车削表面完整性的影响规律,得到了切削参数对于表面粗糙度、残余应力和显微硬度的影响程度和趋势,分析了ZL109车削表面完整性的形成机理,以期为切削参数优选提供实验和理论基础。研究结果表明,进给量f对表面粗糙度具有显著影响,切削速度v和进给量f增加会导致表面残余拉应力增大,显微硬度受切削参数的影响较小。     

1000WN挖泥泵高铬叶轮铸造过程质量控制

介绍了1000WN挖泥泵高铬叶轮的铸造过程。通过对叶轮铸造工艺设计与模拟分析,制定出了合理的铸造工艺;利用发热冒口进行高效能补缩,结合合理的退火、淬火工艺,严格生产过程质量控制,防止缩松、裂纹缺陷的产生,成功生产出了φ2500 mm,10.5 t的高铬叶轮。为大型挖泥泵高铬叶轮的国产化制造提供借鉴。     

Grain refinement and superplasticity of pipes processed by high-pressure sliding

ABSTRACT

The high-pressure sliding (HPS) process was applied for grain refinement of a pipe form of an Al-3wt%Mg-0.2wt%Sc alloy by developing two types of straining techniques (called in this study anvil sliding and mandrel sliding). To achieve a homogeneous microstructure throughout the cross-section of the pipe, the sample is rotated around the longitudinal axis every after sliding operation by introducing multi-pass technique, named multi-pass HPS (MP-HPS) as developed earlier for rods. The MP-HPS-processed sample shows ultrafine-grained structures with an average grain size of ～260 and ～300?nm after the HPS processing using anvil sliding and mandrel sliding. The samples also exhibit superplasticity with total elongations well more than 400%, respectively. A finite-element method is used to simulate the evolution of strain in the HPS processing and demonstrates that the simulation well represents the experimental results.